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Line Filters

PRE FILTER MANUFACTURER IN AHMEDABAD We are also supply in Andhra Pradesh, Arunachal Pradesh, Assam, Bihar, Chhattisgarh, Goa, Gujarat, Haryana, Himachal Pradesh, Jharkhand, Karnataka, Kerala, Madhya Pradesh, Maharashtra, Manipur, Meghalaya, Mizoram, Nagaland, Odisha, Punjab, Rajasthan, Sikkim, Tamil Nadu, Telangana, Tripura, Uttar Pradesh, Uttarakhand, and West Bengal A pre-filter is the first stage of filtration in an air compressor system, designed to remove large particles, dust, and solid contaminants from the incoming air. By capturing these impurities, the pre-filter enhances the efficiency of subsequent filters and extends their lifespan. It plays a crucial role in maintaining the quality of compressed air, making it ideal for industries that require clean and purified air, such as food processing, pharmaceuticals, and electronics manufacturing. Regular maintenance and timely replacement of pre-filters ensure optimal performance and prevent damage to sensitive equipment. A pre-filter used with an air compressor is designed to remove larger particles, dust, dirt, and other contaminants from the intake air before it enters the compressor. This helps ensure that the compressor operates efficiently, extends its lifespan, and produces cleaner compressed air. Here are the main aspects of a pre-filter used with air compressors: 1. Purpose of a Pre-filter in an Air Compressor: Protects the compressor: By removing large contaminants, the pre-filter prevents them from entering the compressor's components, such as the intake valve and pistons, which can cause wear and damage over time. Improves air quality: It ensures that the compressed air produced is free from larger particles that could affect the performance of downstream equipment or processes that use the compressed air. Reduces maintenance: Prevents larger particles from clogging the compressor’s internal filters or components, reducing the frequency of maintenance and extending the life of the system. 2. How it Works: Filtration mechanism: The pre-filter usually has a coarse mesh or filter media designed to capture larger particles (e.g., dust, dirt, and debris) from the intake air before it reaches the finer, more sensitive filtration stages in the compressor system. Position in the system: It is typically installed at the intake of the air compressor before the finer filters (such as oil filters or finer air filters), which focus on trapping smaller contaminants. 3. Benefits of Using a Pre-filter: Enhanced efficiency: Reduces the load on the finer filters downstream, allowing them to focus on capturing smaller particles and contaminants. Protects delicate components: Helps prevent abrasive particles from causing damage to internal moving parts of the compressor. Prevents costly repairs: By filtering out larger particles, the pre-filter reduces the risk of internal damage, extending the lifespan of the compressor and lowering repair costs. 4. Types of Pre-filters: Coarse filters: These have larger mesh sizes and are typically used to catch larger dirt, dust, and debris. High-efficiency filters: Some pre-filters have higher efficiency ratings and can capture smaller particles, providing an extra layer of protection. 5. Maintenance and Replacement: Pre-filters must be cleaned or replaced regularly to ensure they continue to function effectively. How often the pre-filter needs maintenance depends on the environment in which the compressor operates (e.g., industrial settings with high dust levels may require more frequent maintenance). In summary, a pre-filter in an air compressor serves as the first line of defense against contaminants, helping to maintain clean and efficient operation, protect the compressor, and improve overall performance.

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ROYAL Make Screw Air Compressor

SCREW AIR COMPRESSOR Manufacturers in Ahmedabad ROYAL MAKE SCREW AIR COMPRESSORS We are also supply in Andhra Pradesh, Arunachal Pradesh, Assam, Bihar, Chhattisgarh, Goa, Gujarat, Haryana, Himachal Pradesh, Jharkhand, Karnataka, Kerala, Madhya Pradesh, Maharashtra, Manipur, Meghalaya, Mizoram, Nagaland, Odisha, Punjab, Rajasthan, Sikkim, Tamil Nadu, Telangana, Tripura, Uttar Pradesh, Uttarakhand, and West Bengal A Screw Air Compressor is a rotary-type positive displacement compressor that efficiently provides a continuous supply of compressed air. It is widely used in industrial applications where high reliability and efficiency are required. 1. Power & Motor Specifications: Power Range: 5.5 kW to 500 kW (7.5 HP to 670 HP) Motor Type: IE3 / IE4 Energy-Efficient TEFC (Totally Enclosed Fan Cooled) Motor Voltage Options: 380V-415V (50Hz) / 220V-480V (60Hz) / 3-Phase Drive Type: ✅ Belt Drive (for compact models) ✅ Direct Drive (for high efficiency) ✅ Variable Speed Drive (VSD) (for energy savings) 2. Air Delivery (FAD) & Working Pressure: Working Pressure Options: 7 bar / 8 bar / 10 bar / 13 bar Free Air Delivery (FAD): Varies by power rating ✅ 7.5 HP – 0.8 to 1.2 m³/min (30-40 CFM) ✅ 15 HP – 1.5 to 2.5 m³/min (55-88 CFM) ✅ 30 HP – 3.5 to 4.5 m³/min (125-160 CFM) ✅ 50 HP – 6.5 to 7.5 m³/min (230-265 CFM) ✅ 100 HP – 12.5 to 14 m³/min (450-500 CFM) ✅ Higher capacities available as per requirement 3. Airend & Compression System: Airend Type: Oil-Injected Twin Screw Rotor Rotors: Precision-machined asymmetric profile for efficiency Lubrication: Oil-injected system for cooling & sealing Oil Carryover: ≤ 3 ppm (clean compressed air output) Cooling System: Air-Cooled or Water-Cooled (depends on model) 4. Filtration & Air Quality: Inlet Air Filter: Removes dust & particles (up to 3 microns) Oil Separator: Ensures minimal oil carryover (≤ 3 ppm) Aftercooler & Dryer (optional): Provides dry, moisture-free air 5. Efficiency & Noise Level: Energy Efficiency: IE3/IE4 motors save up to 15% energy Noise Level: 65 - 78 dB(A) (low noise design) Variable Speed Drive (VSD) Models Available – Saves 30-40% energy 6. Tank & Dryer Compatibility: Air Receiver Tank: 500L – 5000L tanks (as per air demand) Integrated Air Dryer: Refrigerated & Desiccant Dryer options available 7. Control System & Safety Features: Controller: Digital PLC / Microprocessor with LCD display Safety Features: ✅ Overload & Overheat Protection ✅ High-Temperature Shutdown ✅ Pressure Relief & Auto Drain System ✅ Remote Monitoring (IoT & Industry 4.0 Ready in Advanced Models) 8. Dimensions & Weight: Compact Models: ~1000×800×1200 mm (7.5 to 15 HP) Industrial Models: ~2500×1200×1800 mm (50 HP & above) Weight: Varies from 250 kg to 2500 kg 9. Applications: ✅ Manufacturing & Automation ✅ Textile & Garment Industry ✅ Pharmaceutical & Food Processing ✅ Automobile & CNC Machinery ✅ Construction & Pneumatic Tools ✅ Electronics & Medical Equipment 10. Leading Brands & Compatibility: ✅ Atlas Copco ✅ Ingersoll Rand ✅ Kaeser ✅ ELGi ✅ Sullair ✅ Boge, FS Curtis, Gardner Denver, Chicago Pneumatic

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ROYAL Make Screw Air Compressor

22 KW SCREW AIR COMPRESSOR Manufacturers in Ahmedabad ROYAL MAKE SCREW AIR COMPRESSOR (22 KW: 30 HP) 7 BARS We are also supply in Andhra Pradesh, Arunachal Pradesh, Assam, Bihar, Chhattisgarh, Goa, Gujarat, Haryana, Himachal Pradesh, Jharkhand, Karnataka, Kerala, Madhya Pradesh, Maharashtra, Manipur, Meghalaya, Mizoram, Nagaland, Odisha, Punjab, Rajasthan, Sikkim, Tamil Nadu, Telangana, Tripura, Uttar Pradesh, Uttarakhand, and West Bengal A 22 kW Screw Air Compressor is a mid-range rotary screw compressor commonly used in industrial applications requiring a continuous and reliable supply of compressed air. **1. Power & Motor Details: Motor Power: 22 kW (30 HP) Motor Type: TEFC (Totally Enclosed Fan Cooled) IE3/IE4 Energy-Efficient Motor Voltage: 380V-415V / 50Hz-60Hz / 3 Phase Drive System: Belt-Driven or Direct-Driven (depending on model) Motor Speed: 3000 RPM (Varies by brand) **2. Performance & Air Delivery: Working Pressure: 7 bar / 8 bar / 10 bar / 13 bar (Adjustable as per requirement) Free Air Delivery (FAD): ✅ 7 bar – 3.5 to 3.8 m³/min (125-135 CFM) ✅ 8 bar – 3.2 to 3.5 m³/min (115-125 CFM) ✅ 10 bar – 2.8 to 3.2 m³/min (100-115 CFM) ✅ 13 bar – 2.5 to 2.8 m³/min (90-100 CFM) **3. Airend & Cooling System: Airend Type: Oil-Injected Rotary Screw Cooling Method: Air-Cooled or Water-Cooled (based on model) Oil Separation: ≤ 3 ppm oil carryover Filtration: High-efficiency air & oil filters for clean air output **4. Noise Level & Efficiency: Noise Level: 65 - 75 dB(A) (low-noise operation) Energy Efficiency: IE3/IE4 motors save up to 15% energy Variable Speed Drive (VSD/VFD) Options Available – Saves energy based on demand **5. Tank & Dryer Compatibility: Air Receiver Tank: Compatible with 500L – 1000L Tanks Integrated Dryer Option: Available for moisture-free compressed air **6. Control System & Safety Features: Controller: Digital PLC / Microprocessor with LCD display Features: ✅ Automatic Start/Stop Function ✅ Overload Protection ✅ High-Temperature & Pressure Safety Shutdown ✅ Remote Monitoring (IoT & Industry 4.0 Enabled in Advanced Models) **7. Dimensions & Weight: Dimensions (L×W×H): ~1400×900×1200 mm (varies by brand) Weight: ~450 - 650 kg (depends on features & cooling type) **8. Applications: ✅ Manufacturing & Automation ✅ Textile & Garment Industry ✅ Pharmaceutical & Food Processing ✅ Automobile & CNC Machinery ✅ Construction & Pneumatic Tools **9. Brands & Compatibility: ✅ Atlas Copco ✅ Ingersoll Rand ✅ Kaeser ✅ ELGi ✅ Sullair ✅ Boge, FS Curtis, Gardner Denver

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Refrigerated Air Dryer

Product Description: Refrigeration Air Dryers are used to remove moisture from compressed air, ensuring dry and clean air for industrial applications. They are essential for improving the efficiency and longevity of pneumatic tools and equipment. Features: - High-efficiency moisture removal - Low pressure drop design - Energy-efficient refrigeration compressor - Compact and rugged design - Easy to install and maintain Applications: - CNC Machines - Pneumatic Tools - Automotive Workshops - Food & Beverage Industry - Pharmaceutical Industry - Painting & Coating Plants Optional Accessories: - Pre-filter & After-filter - Bypass Line Assembly - Digital Dew Point Indicator

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Refrigerated Air Dryer

Product Description: Refrigeration Air Dryers are used to remove moisture from compressed air, ensuring dry and clean air for industrial applications. They are essential for improving the efficiency and longevity of pneumatic tools and equipment. Features: - High-efficiency moisture removal - Low pressure drop design - Energy-efficient refrigeration compressor - Compact and rugged design - Easy to install and maintain Applications: - CNC Machines - Pneumatic Tools - Automotive Workshops - Food & Beverage Industry - Pharmaceutical Industry - Painting & Coating Plants Optional Accessories: - Pre-filter & After-filter - Bypass Line Assembly - Digital Dew Point Indicator

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Refrigerated Air Dryer

Product Description: Refrigeration Air Dryers are used to remove moisture from compressed air, ensuring dry and clean air for industrial applications. They are essential for improving the efficiency and longevity of pneumatic tools and equipment. Features: - High-efficiency moisture removal - Low pressure drop design - Energy-efficient refrigeration compressor - Compact and rugged design - Easy to install and maintain Applications: - CNC Machines - Pneumatic Tools - Automotive Workshops - Food & Beverage Industry - Pharmaceutical Industry - Painting & Coating Plants Optional Accessories: - Pre-filter & After-filter - Bypass Line Assembly - Digital Dew Point Indicator

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Refrigerated Air Dryer

Product Description: Refrigeration Air Dryers are used to remove moisture from compressed air, ensuring dry and clean air for industrial applications. They are essential for improving the efficiency and longevity of pneumatic tools and equipment. Features: - High-efficiency moisture removal - Low pressure drop design - Energy-efficient refrigeration compressor - Compact and rugged design - Easy to install and maintain Applications: - CNC Machines - Pneumatic Tools - Automotive Workshops - Food & Beverage Industry - Pharmaceutical Industry - Painting & Coating Plants Optional Accessories: - Pre-filter & After-filter - Bypass Line Assembly - Digital Dew Point Indicator

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Refrigerated Air Dryer

Product Description: Refrigeration Air Dryers are used to remove moisture from compressed air, ensuring dry and clean air for industrial applications. They are essential for improving the efficiency and longevity of pneumatic tools and equipment. Features: - High-efficiency moisture removal - Low pressure drop design - Energy-efficient refrigeration compressor - Compact and rugged design - Easy to install and maintain Applications: - CNC Machines - Pneumatic Tools - Automotive Workshops - Food & Beverage Industry - Pharmaceutical Industry - Painting & Coating Plants Optional Accessories: - Pre-filter & After-filter - Bypass Line Assembly - Digital Dew Point Indicator

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Refrigerated Air Dryer

Product Description: Refrigeration Air Dryers are used to remove moisture from compressed air, ensuring dry and clean air for industrial applications. They are essential for improving the efficiency and longevity of pneumatic tools and equipment. Features: - High-efficiency moisture removal - Low pressure drop design - Energy-efficient refrigeration compressor - Compact and rugged design - Easy to install and maintain Applications: - CNC Machines - Pneumatic Tools - Automotive Workshops - Food & Beverage Industry - Pharmaceutical Industry - Painting & Coating Plants Optional Accessories: - Pre-filter & After-filter - Bypass Line Assembly - Digital Dew Point Indicator

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