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Line Filters

PRE FILTER MANUFACTURER IN AHMEDABAD We are also supply in Andhra Pradesh, Arunachal Pradesh, Assam, Bihar, Chhattisgarh, Goa, Gujarat, Haryana, Himachal Pradesh, Jharkhand, Karnataka, Kerala, Madhya Pradesh, Maharashtra, Manipur, Meghalaya, Mizoram, Nagaland, Odisha, Punjab, Rajasthan, Sikkim, Tamil Nadu, Telangana, Tripura, Uttar Pradesh, Uttarakhand, and West Bengal A pre-filter is the first stage of filtration in an air compressor system, designed to remove large particles, dust, and solid contaminants from the incoming air. By capturing these impurities, the pre-filter enhances the efficiency of subsequent filters and extends their lifespan. It plays a crucial role in maintaining the quality of compressed air, making it ideal for industries that require clean and purified air, such as food processing, pharmaceuticals, and electronics manufacturing. Regular maintenance and timely replacement of pre-filters ensure optimal performance and prevent damage to sensitive equipment. A pre-filter used with an air compressor is designed to remove larger particles, dust, dirt, and other contaminants from the intake air before it enters the compressor. This helps ensure that the compressor operates efficiently, extends its lifespan, and produces cleaner compressed air. Here are the main aspects of a pre-filter used with air compressors: 1. Purpose of a Pre-filter in an Air Compressor: Protects the compressor: By removing large contaminants, the pre-filter prevents them from entering the compressor's components, such as the intake valve and pistons, which can cause wear and damage over time. Improves air quality: It ensures that the compressed air produced is free from larger particles that could affect the performance of downstream equipment or processes that use the compressed air. Reduces maintenance: Prevents larger particles from clogging the compressor’s internal filters or components, reducing the frequency of maintenance and extending the life of the system. 2. How it Works: Filtration mechanism: The pre-filter usually has a coarse mesh or filter media designed to capture larger particles (e.g., dust, dirt, and debris) from the intake air before it reaches the finer, more sensitive filtration stages in the compressor system. Position in the system: It is typically installed at the intake of the air compressor before the finer filters (such as oil filters or finer air filters), which focus on trapping smaller contaminants. 3. Benefits of Using a Pre-filter: Enhanced efficiency: Reduces the load on the finer filters downstream, allowing them to focus on capturing smaller particles and contaminants. Protects delicate components: Helps prevent abrasive particles from causing damage to internal moving parts of the compressor. Prevents costly repairs: By filtering out larger particles, the pre-filter reduces the risk of internal damage, extending the lifespan of the compressor and lowering repair costs. 4. Types of Pre-filters: Coarse filters: These have larger mesh sizes and are typically used to catch larger dirt, dust, and debris. High-efficiency filters: Some pre-filters have higher efficiency ratings and can capture smaller particles, providing an extra layer of protection. 5. Maintenance and Replacement: Pre-filters must be cleaned or replaced regularly to ensure they continue to function effectively. How often the pre-filter needs maintenance depends on the environment in which the compressor operates (e.g., industrial settings with high dust levels may require more frequent maintenance). In summary, a pre-filter in an air compressor serves as the first line of defense against contaminants, helping to maintain clean and efficient operation, protect the compressor, and improve overall performance.

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ROYAL Make Screw Air Compressor

SCREW AIR COMPRESSOR Manufacturers in Ahmedabad ROYAL MAKE SCREW AIR COMPRESSORS We are also supply in Andhra Pradesh, Arunachal Pradesh, Assam, Bihar, Chhattisgarh, Goa, Gujarat, Haryana, Himachal Pradesh, Jharkhand, Karnataka, Kerala, Madhya Pradesh, Maharashtra, Manipur, Meghalaya, Mizoram, Nagaland, Odisha, Punjab, Rajasthan, Sikkim, Tamil Nadu, Telangana, Tripura, Uttar Pradesh, Uttarakhand, and West Bengal A Screw Air Compressor is a rotary-type positive displacement compressor that efficiently provides a continuous supply of compressed air. It is widely used in industrial applications where high reliability and efficiency are required. 1. Power & Motor Specifications: Power Range: 5.5 kW to 500 kW (7.5 HP to 670 HP) Motor Type: IE3 / IE4 Energy-Efficient TEFC (Totally Enclosed Fan Cooled) Motor Voltage Options: 380V-415V (50Hz) / 220V-480V (60Hz) / 3-Phase Drive Type: ✅ Belt Drive (for compact models) ✅ Direct Drive (for high efficiency) ✅ Variable Speed Drive (VSD) (for energy savings) 2. Air Delivery (FAD) & Working Pressure: Working Pressure Options: 7 bar / 8 bar / 10 bar / 13 bar Free Air Delivery (FAD): Varies by power rating ✅ 7.5 HP – 0.8 to 1.2 m³/min (30-40 CFM) ✅ 15 HP – 1.5 to 2.5 m³/min (55-88 CFM) ✅ 30 HP – 3.5 to 4.5 m³/min (125-160 CFM) ✅ 50 HP – 6.5 to 7.5 m³/min (230-265 CFM) ✅ 100 HP – 12.5 to 14 m³/min (450-500 CFM) ✅ Higher capacities available as per requirement 3. Airend & Compression System: Airend Type: Oil-Injected Twin Screw Rotor Rotors: Precision-machined asymmetric profile for efficiency Lubrication: Oil-injected system for cooling & sealing Oil Carryover: ≤ 3 ppm (clean compressed air output) Cooling System: Air-Cooled or Water-Cooled (depends on model) 4. Filtration & Air Quality: Inlet Air Filter: Removes dust & particles (up to 3 microns) Oil Separator: Ensures minimal oil carryover (≤ 3 ppm) Aftercooler & Dryer (optional): Provides dry, moisture-free air 5. Efficiency & Noise Level: Energy Efficiency: IE3/IE4 motors save up to 15% energy Noise Level: 65 - 78 dB(A) (low noise design) Variable Speed Drive (VSD) Models Available – Saves 30-40% energy 6. Tank & Dryer Compatibility: Air Receiver Tank: 500L – 5000L tanks (as per air demand) Integrated Air Dryer: Refrigerated & Desiccant Dryer options available 7. Control System & Safety Features: Controller: Digital PLC / Microprocessor with LCD display Safety Features: ✅ Overload & Overheat Protection ✅ High-Temperature Shutdown ✅ Pressure Relief & Auto Drain System ✅ Remote Monitoring (IoT & Industry 4.0 Ready in Advanced Models) 8. Dimensions & Weight: Compact Models: ~1000×800×1200 mm (7.5 to 15 HP) Industrial Models: ~2500×1200×1800 mm (50 HP & above) Weight: Varies from 250 kg to 2500 kg 9. Applications: ✅ Manufacturing & Automation ✅ Textile & Garment Industry ✅ Pharmaceutical & Food Processing ✅ Automobile & CNC Machinery ✅ Construction & Pneumatic Tools ✅ Electronics & Medical Equipment 10. Leading Brands & Compatibility: ✅ Atlas Copco ✅ Ingersoll Rand ✅ Kaeser ✅ ELGi ✅ Sullair ✅ Boge, FS Curtis, Gardner Denver, Chicago Pneumatic

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ROYAL Make Screw Air Compressor

22 KW SCREW AIR COMPRESSOR Manufacturers in Ahmedabad ROYAL MAKE SCREW AIR COMPRESSOR (22 KW: 30 HP) 7 BARS We are also supply in Andhra Pradesh, Arunachal Pradesh, Assam, Bihar, Chhattisgarh, Goa, Gujarat, Haryana, Himachal Pradesh, Jharkhand, Karnataka, Kerala, Madhya Pradesh, Maharashtra, Manipur, Meghalaya, Mizoram, Nagaland, Odisha, Punjab, Rajasthan, Sikkim, Tamil Nadu, Telangana, Tripura, Uttar Pradesh, Uttarakhand, and West Bengal A 22 kW Screw Air Compressor is a mid-range rotary screw compressor commonly used in industrial applications requiring a continuous and reliable supply of compressed air. **1. Power & Motor Details: Motor Power: 22 kW (30 HP) Motor Type: TEFC (Totally Enclosed Fan Cooled) IE3/IE4 Energy-Efficient Motor Voltage: 380V-415V / 50Hz-60Hz / 3 Phase Drive System: Belt-Driven or Direct-Driven (depending on model) Motor Speed: 3000 RPM (Varies by brand) **2. Performance & Air Delivery: Working Pressure: 7 bar / 8 bar / 10 bar / 13 bar (Adjustable as per requirement) Free Air Delivery (FAD): ✅ 7 bar – 3.5 to 3.8 m³/min (125-135 CFM) ✅ 8 bar – 3.2 to 3.5 m³/min (115-125 CFM) ✅ 10 bar – 2.8 to 3.2 m³/min (100-115 CFM) ✅ 13 bar – 2.5 to 2.8 m³/min (90-100 CFM) **3. Airend & Cooling System: Airend Type: Oil-Injected Rotary Screw Cooling Method: Air-Cooled or Water-Cooled (based on model) Oil Separation: ≤ 3 ppm oil carryover Filtration: High-efficiency air & oil filters for clean air output **4. Noise Level & Efficiency: Noise Level: 65 - 75 dB(A) (low-noise operation) Energy Efficiency: IE3/IE4 motors save up to 15% energy Variable Speed Drive (VSD/VFD) Options Available – Saves energy based on demand **5. Tank & Dryer Compatibility: Air Receiver Tank: Compatible with 500L – 1000L Tanks Integrated Dryer Option: Available for moisture-free compressed air **6. Control System & Safety Features: Controller: Digital PLC / Microprocessor with LCD display Features: ✅ Automatic Start/Stop Function ✅ Overload Protection ✅ High-Temperature & Pressure Safety Shutdown ✅ Remote Monitoring (IoT & Industry 4.0 Enabled in Advanced Models) **7. Dimensions & Weight: Dimensions (L×W×H): ~1400×900×1200 mm (varies by brand) Weight: ~450 - 650 kg (depends on features & cooling type) **8. Applications: ✅ Manufacturing & Automation ✅ Textile & Garment Industry ✅ Pharmaceutical & Food Processing ✅ Automobile & CNC Machinery ✅ Construction & Pneumatic Tools **9. Brands & Compatibility: ✅ Atlas Copco ✅ Ingersoll Rand ✅ Kaeser ✅ ELGi ✅ Sullair ✅ Boge, FS Curtis, Gardner Denver

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ELGi Compressor Spares

ELGi Neuron Series PLC Controllers for Screw Compressors Product Overview ELGi Neuron Controllers are advanced PLC-based control systems designed exclusively for ELGi screw compressors. These intelligent controllers ensure reliable operation, efficient monitoring, and optimum performance of compressors across all operating conditions. With user-friendly interfaces and real-time diagnostic features, the Neuron Series is the trusted brain of ELGi compressors. Controllers and keypads are vital components in screw compressors, ensuring smooth operation, protection, and efficiency. They serve as the interface between the machine and the operator, allowing continuous monitoring, control, and safeguarding of the system. Intellysis Controller – for Ingersoll Rand compressors Electronikon Controller – for Atlas Copco compressors Neuron-1, Neuron-2, Neuron-3, and Neuron+ Controller – for Elgi compressors ES 99, ES 3000 – for various compressor models MAM 860, 880, 6020 – for advanced control and monitoring With these controllers and keypads, you get: Continuous performance monitoring Reliable machine protection and safety Improved energy efficiency Reduced downtime and unexpected breakdowns --- Available Models ✅ Neuron-1 – Standard controller for entry-level ELGi screw compressors. ✅ Neuron-2 – Enhanced model with advanced features and monitoring options. ✅ Neuron-3 – High-performance controller designed for modern ELGi compressors with greater load handling and connectivity. ✅ Neuron-XT – Premium intelligent controller with touch interface, remote monitoring, and advanced energy optimization. 39875158 1900520011 018364198 88164470 39259254 39900519 22128763 1900071271 1900071032 1900520002 23009848 88290007-999 24474652 2203013542 39817655 018362887 23517972 1900071103 1900071012 39842786 24852626 1900520031 1900520071 2200704234 24114068 39897095 2204135101 1900070004 24331811 23629512 2202842000 00897701N 1900520001 1900071031 39900519 88290006-511 1900520013 --- Key Features 📊 Real-Time Monitoring – Displays pressure, temperature, and load status. ⚡ Energy Efficiency – Optimizes compressor usage, reducing power consumption. 🛠️ Built-in Protection – Automatic shutdown for high temperature, high pressure, or system faults. 🔄 Multiple Operating Modes – Auto, Manual, Load/Unload modes for flexible operation. 🌐 Connectivity – Remote access (in advanced models like Neuron-3 & Neuron-XT). 💡 User-Friendly Interface – Simple keypad or touch-screen operation. ⏱️ Long Service Life – Built with industrial-grade components for 24x7 operations. --- Why Choose ELGi Neuron Controllers? 100% OEM-designed for ELGi screw compressors. Improves compressor reliability and safety. Helps in reducing downtime with fault diagnostic logs. Ensures optimum air delivery with minimum energy usage. Available in multiple models to suit different compressor HP ranges and customer requirements. --- 👉 Applications: Factories • Automotive • Textile • Food & Beverage • Pharma • General Manufacturing --- 📌 Note: Each controller comes with an original ELGi part number and is supplied with complete OEM warranty. Suitable for replacement, retrofit, and new installations in ELGi screw compressors.

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Refrigerated Air Dryer

Product Description: Refrigeration Air Dryers are used to remove moisture from compressed air, ensuring dry and clean air for industrial applications. They are essential for improving the efficiency and longevity of pneumatic tools and equipment. Features: - High-efficiency moisture removal - Low pressure drop design - Energy-efficient refrigeration compressor - Compact and rugged design - Easy to install and maintain Applications: - CNC Machines - Pneumatic Tools - Automotive Workshops - Food & Beverage Industry - Pharmaceutical Industry - Painting & Coating Plants Optional Accessories: - Pre-filter & After-filter - Bypass Line Assembly - Digital Dew Point Indicator

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Refrigerated Air Dryer

Product Description: Refrigeration Air Dryers are used to remove moisture from compressed air, ensuring dry and clean air for industrial applications. They are essential for improving the efficiency and longevity of pneumatic tools and equipment. Features: - High-efficiency moisture removal - Low pressure drop design - Energy-efficient refrigeration compressor - Compact and rugged design - Easy to install and maintain Applications: - CNC Machines - Pneumatic Tools - Automotive Workshops - Food & Beverage Industry - Pharmaceutical Industry - Painting & Coating Plants Optional Accessories: - Pre-filter & After-filter - Bypass Line Assembly - Digital Dew Point Indicator

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Refrigerated Air Dryer

Product Description: Refrigeration Air Dryers are used to remove moisture from compressed air, ensuring dry and clean air for industrial applications. They are essential for improving the efficiency and longevity of pneumatic tools and equipment. Features: - High-efficiency moisture removal - Low pressure drop design - Energy-efficient refrigeration compressor - Compact and rugged design - Easy to install and maintain Applications: - CNC Machines - Pneumatic Tools - Automotive Workshops - Food & Beverage Industry - Pharmaceutical Industry - Painting & Coating Plants Optional Accessories: - Pre-filter & After-filter - Bypass Line Assembly - Digital Dew Point Indicator

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Refrigerated Air Dryer

Product Description: Refrigeration Air Dryers are used to remove moisture from compressed air, ensuring dry and clean air for industrial applications. They are essential for improving the efficiency and longevity of pneumatic tools and equipment. Features: - High-efficiency moisture removal - Low pressure drop design - Energy-efficient refrigeration compressor - Compact and rugged design - Easy to install and maintain Applications: - CNC Machines - Pneumatic Tools - Automotive Workshops - Food & Beverage Industry - Pharmaceutical Industry - Painting & Coating Plants Optional Accessories: - Pre-filter & After-filter - Bypass Line Assembly - Digital Dew Point Indicator

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Refrigerated Air Dryer

Product Description: Refrigeration Air Dryers are used to remove moisture from compressed air, ensuring dry and clean air for industrial applications. They are essential for improving the efficiency and longevity of pneumatic tools and equipment. Features: - High-efficiency moisture removal - Low pressure drop design - Energy-efficient refrigeration compressor - Compact and rugged design - Easy to install and maintain Applications: - CNC Machines - Pneumatic Tools - Automotive Workshops - Food & Beverage Industry - Pharmaceutical Industry - Painting & Coating Plants Optional Accessories: - Pre-filter & After-filter - Bypass Line Assembly - Digital Dew Point Indicator

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